Mechanical assembly production unit: gear machining

Gear production machinery fleet numbering over 60 machines includes machining centers produced by “Gleason-Pfauter” among them are: unique NC gear-shaping machine with the maximum diameter of machining internal teeth – 2000 and increased ram stroke – 650 mm; two vertical gear-milling machines which are machining the gears with worm milling cutters of AA class providing the 7th degree of mesh accuracy; two gear-grinding machines of P2000G, P600/800G types which are possessing high perform-ances and producing gear wheels of the 4th degree of mesh accuracy. Standard measuring facilities are mounted on these machines.

Goods manufactured on the other machines are measured by stationary devices in gear-measuring laboratory.

1
NC gear-milling machine “Gleason Pfauter” Р600/800:
- maximum workpiece diameter - Ø800 mm;
- nominal module being cut - 16 mm;
2
NC gear-shaping “Gleason Pfauter” P600/800S:
- maximum workpiece diameter - Ø800 mm;
- nominal module being cut - 12 mm;
3
Milling machining center “Heller” СТ8000:
- maximum workpiece diameter - Ø1800 mm;
- maximum part height - 1400 mm;
- maximum workpiece weight - 2 t;
The ability to machine gear wheels using the technology “UpGear”:
- maximum workpiece diameter - Ø1800 mm;
- nominal module being cut - 25 mm;
- accuracy rating of wheels being machined - DIN6
NC gear-milling machine “Gleason Pfauter” Р5000:
- maximum workpiece diameter - Ø5000 mm;
- maximum module being cut - 35/50 mm;
- maximum workpiece weight - 40 t;